All types of european craftsmen came to california to earn a living. Well, pull that thing out of storage, because im going to show you how to fix it in a jiffy. How to make a dutchman patch expert advice on woodworking. I like to use minwax polycrylic as the finished coat. A butterfly patch is typically used to prevent a check from getting larger, or to reinforce a joint. A dutchman is also a way of repairing a damaged section of board, or a tabletop or other such flat surface.
A dutchman makes a strong, watertight repair to a board. The term dutchman is used when a patch or inlay covers a misscut or an imperfect piece of wood. Use a scrap piece of wood of the same species to tap against. The problem i have is the can tends to rust after the first use and the rust flakes into the unused portion. A dutchman, or for some uses, graving piece is a repair technique for replacing small sections. Apr 08, 2017 whether you call it a bowtie, a butterfly or a dutchman or many other names it still does the same work to stabilize a crack in the woodwork or just to look good. How to make a deep gouge disappear with a dutchman snake. A professional is not always needed to do home repairs.
Wood dust and glue, as well as traditional fillers, tend to look obvious over time. The router is a wonderful machine with a range of capabilities many woodworkers fail to use fully. Structural repairs can be accomplished by attaching new timbers or wood dutchman repairs to decayed areas along with epoxy and fasteners. Usually where the offendingeither broke or rotten piece is replaced with a patch of just the bad area. Assemble the repaired stile onto the sash and peg it in place. Add a handle near the end of the jig to give yourself better control as you run the jig through the saw. Then cover the inlay with wax paper and a block of wood, and tap the piece in place. How wooden clog is made material, making, history, used. Repairing damaged reclaimed wood the dutchman youtube.
Butterflies appear to bind two pieces of wood together, but theyre really just for show and are only 18in. Cosmetic repairs are most often done using conserv epoxy patch filler 200 when only superficial loads are applied to elements such as trim, minor framing and sills, or logwork, and decorative millwork. If you have larger cracks or splits that are about 18 to 14 inch, hammer a dutchman splice into it. Andy olenick old house journal diy month30 days of projects sponsored by.
My goal is to stain the doors, so i want to patch the entire area and avoid using fillers for a nice, clean look. Dutchman definition, a native or inhabitant of the netherlands. Apply glue to the underside of the dutchman and a little to the receiving groove and then press it into place. Dutchman wooden block or wedge used to fill the void in a badly made butt or joint. This is so that the grain on the plug runs the length of the plug, and is long grain, not end grain. What is the difference between a dutchman patch and a butterfly. Keep the patch in place with a strip of painters tape, and let it dry overnight. I dont have the skill set required for this work but i do know those do and i plan it out well in advance. How to make a dutchman patch amazing woodworking projects 247 access how to make a dutchman patch complete instructions from start to finish.
The removal of the styrofoam was the worst part of the job as it was glued to the metal covering and to the particleboard. The term dutchman is used to describe a repair patch used in carpentry. Cutting a straight line into the area separating the sound wood from the bad will make matching the new wood edge easier. In construction and woodworking, a dutchman can refer to an inset wood patch used to repair wood. Guidance on inspection, repair, and maintenance of wooden. Apply carpenters glue to the routed recess and lightly tap the dutchman into place with a hammer. Some even use it to carve wood into shapes or for mortising. Apr 10, 2014 making butterfly inlay with a plunge router is a good example.
Watch anytime how to make a dutchman patch download guides how to make a dutchman patch instructional wood videos 247 access how to make a dutchman patch lifetime monthly planshow to how to make a dutchman patch for build your own studio desk plans. Use a plane or a chisel to make the dutchman flush with the floor, then finish it off with sandpaper in successively finer grits so the patch is smooth. Making a dutchman wood repair the historic district. Oct 20, 2014 this old house general contractor tom silva installs an undetectable wood patch in an old door. Jan 26, 20 using a plunge router, we were able to create an purposely irregular shape that would be filled with what is called a dutchman patch a piece of wood that is shaped and shaped until it fits precisely into the declivity we have created with the router. When you have the fit you want, apply glue in the recess, especially around the sides, so it will seal tightly.
How to fix holes in wood if you have big holes from using recycled wood or from a loose knot, for instance you can fill them with another piece of wood, called a dutchman. A dutchmans joints must be tight, so cuts into the old wood have to be smooth and straight. Sep 11, 2015 given these circumstances, i had to make my patch about 3 12 in. Most woodworkers buy a router to cut decorative profiles into the edges of wood. I prefer to use 5 minute epoxy, as it is very strong, sets rock hard in 15 minutes, and can fill voids better than wood glue.
A small scraper was used to remove the remnants and the whole area was vacuumed clean. A dutchman can also be used as a decorative feature if so desired. The wood naturally changes color but the filler patch doesnt. Dutchman synonyms, dutchman pronunciation, dutchman translation, english dictionary definition of dutchman. How to repair rot damage with a dutchman this old house.
When rot consumes too much wood that an epoxy repair is impractical, but replacing the entire piece would be too costly and laborious, try replacing the decayed area with a wood patch, or dutchman read more info by clicking the link on the image. How to refill a wood deadbolt latch hole home guides. How to patch damaged or rotten wood todays homeowner. Plane the dutchman patch flush with the surface and edge of the door. All you need to do is rout away the affected area and replace it with a patch that matches the surrounding grain. I use that term lightly as a dutchman is simply a piece of wood set into a recess that has been routed to conceal a surface imperfection. Start with a coarse sandpaper, around 60 grit, and work down to a finegrit paper, like 200 grit, for a completely smooth finish. A beginners guide to repairing broken wood if you are like most people, you have some piece of furniture with broken wood in need of repair somewhere in your home. Butt plates and pistol grip caps currently available for order. Wooden clogs are heavy work shoes that were typically worn by french and dutch peasants up through the beginning of the twentieth century. A dutchman is a thin slice of hardwood of the same species as the tread or riser. How to repair an antique door with a dutchman patch oldhouseweb.
Make sure the edges of your patch are flush with the existing wood so it has a uniform look. Jan 29, 2020 apply wood glue in the bottom of the opening, and tap the dutchman into place with a rubber mallet. Mark for the crossgrain cut using a square and a utility knife, then make the cut with. The term in actually a misnomer for any decay, since all fungi require over 20% moisture to grow. How to repair rot damage with a dutchman home repairs, wood.
Below i duplicated the profile angles and drip edge of the. Mark the pine to match the length of the recess, then cut the board to length on a miter saw, creating a dutchman patch. Jun 6, 2014 how to make a dutchman patch for deteriorated wood photos. Its thick enough to withstand rough wood grain, but fine enough to accurately mark an important tabletop cut. How to repair or replace rv and camper trailer floors. How to repair an antique door with a dutchman patch. Since it is clear, it pretty much just exposes the wood underneath. I started by marking square lines around the opening to make the patch fit easier. Patching an antique door using a dutchman woodworking.
I believe wood glue can work too though, just make sure its good for exterior use if the repair is outside. Apr 16, 2003 its important to make the bottom perfectly flat, so you may want to use a router. Repair cracks, broken edges and chipped edges on wood surfaces instantly by using this ugl neutral wood patch. Using a small chisel and hammer, chip away the area inside the mark, but dont go outside of it.
The dutchman should fit snugly into the area you are chiseling. A dutchman is a piece of wood or stone used to repair a larger piece, shaped such that it fills a void. Finally, glue the patch into the resulting diamondshaped hole, which should match your patch perfectly. You could consider a butterfly patch to be a specific case of a more general dutchman patch. The origin of the name is from san francisco after the gold rush. Not all damage to a wood floor will require a dutchman, but if it is an option, id strongly advise you to consider it. I show you how i do a simple repair to the edges of my reclaimed lumber when making table tops. Repairing historic wood windows traditional building. Also, i made a paper pattern of the patch box lid and laid it out on the side of the stock. If youre a purist, however, go ahead and use a chisel. How to patch a doorknob hole with a dutchman this old house.
Making custom cut butterfly joints wwgoa custom woodworking. Dutchmen patches are usually thin, and can in fact be made from. Known in french as sabots, and in dutch as klompen, these sturdy shoes protected the feet of agricultural workers from mud and wet and from injury by the sharp tools used in the field. But a butterfly in modern usage typically means a wooden fixing to secure or stabilise a. Apr 15, 2017 the old classic idea of a dutchman repair, or a graving piece, was to cut a patch out of the same wood, place it over the damagetrace it, and cut a gain in the damaged piece, fit the patch.
Remove the stile from the sash by drifting out the wooden pegs and disassembling the mortise and tenon joints. A man who is a native or inhabitant of the netherlands. Dutchman patches are known primarily in carpentry, furnituremaking, and masonry. As the filler starts to cure, shape it to conform to the molding. How to make a dutchman patch for deteriorated wood photos. Some dutchmen are straightforward and simple, like filling the hinge gains in a jamb, while others might require a little more planning and effort to ensure success. How to make a dutchman patch amazing woodworking projects no cc required how to make a dutchman patch stepbystep blueprintshow to how to make a dutchman patch for 6 roy underhills sawhorse design pdf. Take your time so you dont damage the surrounding wood. However, there is much more on the list of things a router can do. Image i cut the opening back to good wood especially. Typically a square inset is cut into the damaged area and a new piece of wood is glued into the inset. For instance, glue a hardwood dowel through the old bolt hole, pack heavyduty filler around it to within 14inch of the door surface, then use a matching wood dutchman, highquality stainable. Make a wood dutchman to fit the void and glue it in place.
Prior to starting the repairs, i make sure the replacement stock is ready to go. I purchased a lowend plunge router to cut out the area, but im not exactly sure what size bit is suitable to cut 12 deep. Make them all at once so they are all the same size. Dutchman definition of dutchman by the free dictionary. If the fit is a little sloppy, you can add some sawdust to build up the resin body. A dutchman patch is basically using wood to fill a void larger than can be done with filler alone. I had the opportunity last summer to work in some of the most beautiful neighborhoods in boston.
So in the past, i have had some luck using ca glue alone as a filler. Here i am test fitting my cedar dutchman repair patch. Dutchman is a small wood patch thats used as a repair where fillers wont reliably hold upfor example, on areas subject to abrasion, tension, or stress. Before you set it further into the door, apply wood glue to the bottom to hold it in place. In our case we cut the void and patched it with new wooda dutchman patch. A beginners guide to repairing broken wood the created home. Something used to fill or cover a gap, especially a block of wood or stone set into a. Patching a hole in an antique wooden door can be a daunting task, but when you break it down to its simplest element and a few tools, anyone. If the door is not hollow, chisel a pocket for the block of wood. How to inlay a bow tie or butterfly in wood to stabilize a. Jan 16, 2019 create a dutchman patch in rooms with wellworn floors, gaps often appear between individual boards, mainly caused by repeated weatherrelated expansion and contraction cycles. Making dutchman repairs new albany historic preservation. Watch anytime how to make a dutchman patch lifetime monthly plans how to make a dutchman patch instructional wood videos stepbystep blueprints how to make a dutchman patch download guideshow to how to make a dutchman patch for how to build an arched garden trellis.
In our case we cut the void and patched it with new wood a dutchman patch. Mark for the crossgrain cut using a square and a utility knife, then make the cut with a japanese handsaw. When rot consumes too much wood that an epoxy repair is impractical, but. Using a small router with an offset base, i screwed a scrap to the base as a guide for the. Often called a dutchman or dutchmans patch, this handy technique. Cut one or more strips to leave yourself plenty for the job at hand, as well as some extras, since the jig is made to the size of the patch. How to patch a damaged floor old house journal magazine. Create a dutchman patch in rooms with wellworn floors, gaps often appear between individual boards, mainly caused by repeated weatherrelated expansion and contraction cycles. How to repair indoor wooden stairs home guides sf gate. How to make a dutchman patch instructional wood videos. How to repair rot damage with a dutchman home repairs. How to make a dutchman patch attention woodworkers. Hold the wood against the area to be repaired and mark around it with a charcoal pencil or dark pen. Something used to fill or cover a gap, especially a block of wood or stone set into a larger piece to replace a damaged section.
All it takes is a set of router accessories and some 14in. The strip is then painted or textured to match the adjoining pieces and create a seamless effect. Peoples often derogatory south african an afrikaner. I believe this type of patch is called a dutchman patch second photo. This technique has been around as long as people have been working with wood. Test the opening to make certain the wood block fits into it snugly. After the filler hardens, sand it smooth with the surface. It invloves routing out the knot or damaged section, then installing a peice of wood that is the same shape and size of the area that was routed out. Its important to make the bottom perfectly flat, so you may want to use a router.